Free tool · NC treatment decision
Not every nonconformity deserves a CAPA, and some need one without discussion. A common practice to rationalize your decision is the so-called risk-based approach. Traditionally, you look at a combination of occurrence and severity level, and based on the combination decide your next steps.
Deviating from the default is allowed. Deciding silently is not.
Click the cell that matches your issue
* means the default response. You can decide differently, but only with a documented rationale.
Pick a cell to see the default treatment, what to document, and when a deviation is defensible.
Illustrative examples for definitions
| Low | No impact on safety or performance — cosmetic, packaging blemish, labeling aesthetics. The device does what it should. |
| Medium | Performance, usability, or reliability could degrade — the device is still safe, but it no longer fully does what it should. |
| High | Plausible path to patient or user harm — a safety function is affected, or misdiagnosis/mistreatment becomes possible. Reportable territory. |
| Low | Internal friction — documentation slips or minor deviations from work instructions with no downstream effect. |
| Medium | QMS integrity affected — a requirement not fulfilled, a control skipped, audit-finding potential. Caught before product impact. |
| High | A QMS control failed systematically — release without approval, data integrity breach, or a gap an auditor would rate as major. |
| Low | Unlikely or rare — first time seen, or has rarely or never occurred in similar processes. |
| Medium | Has happened before, or an early trend signal is visible. |
| High | Recurring pattern or systemic — almost certain to happen. |
| Low | Single event, or < 0.1% of units/lots affected; no repeat within the last 12 months. |
| Medium | Roughly 0.1–1% of units/lots, or 2–3 events within 12 months. |
| High | > 1% of units/lots, or repeating monthly/quarterly despite corrections. |
All definitions and thresholds are illustrative — calibrate them to your production volume and risk acceptance criteria.
The matrix decides the treatment. Whether the record then holds up is the next question — that’s what the CAPA Stress Test toolkit is for. Subscribers get:
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